Fan Filtration System for VOCs
Particulate and VOC Capture system concept(s):
## Components:
- Fan assembly (motor, blades, housing)
- Carbon black coating
- Binder material for coating adhesion
- Removable blade design (for easy replacement/recoating)
## Coating Process:
- Prepare a slurry of carbon black with a heat-resistant, flexible binder
- Apply the coating to fan blades using a spray or dip method
- Cure the coating according to binder specifications
- Balance the fan blades after coating
## Operational Considerations:
- Monitor fan performance for any changes in efficiency
- Implement a regular inspection schedule for coating integrity
- Develop a replacement/regeneration schedule based on estimated saturation times
- Consider a multi-fan system to allow for continuous operation during maintenance
## Safety Measures:
- Ensure proper ventilation of the fan area
- Implement fire safety measures due to potential VOC concentration
- Use appropriate PPE when handling coated blades or during maintenance
## Potential Enhancements:
- Grooved or textured blade surface to increase effective surface area
- Electrostatic charging of the carbon black coating to enhance capture efficiency
- Integrated sensors to monitor VOC levels and coating saturation
## Disposal/Recycling:
- Develop a safe method for removing saturated coating
- Explore potential for regenerating the saturated carbon black
- Ensure proper disposal of VOC-laden materials